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  Our Facilities can be broadly divided into three major units ::::  
     
 
Machining
Forging
Casting
 
     
  Machining :::
 
  Infrastructure Machining Plant  
 
1500 Machines Including:
Vertical Machining Centers 180 Nos.
CNC Turning Centers 250 Nos.
CNC Grinders 18 Nos.
CNC Cam Grinder 07 Nos.
Internal Grinders 04 Nos.
Super finishing Machines 06 Nos.
Broach Machines 15 Nos.
Special Purpose Machines  
General Purpose Machines  
 
     
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  Forging :::  
 
Hot & Warm Forging :
  EQUIPMENT QUANTITY
400ton Press 02 No
500ton Press 01 No.
600ton Press 09 Nos.
630ton Press 01 No.
750ton Press 03 Nos.
1000ton Press 04 Nos.
1300ton Press 01 No.
1600ton Press 03 Nos.
2500ton Press 02 Nos.
3150ton Press 01 No.
  TOTAL PRESS 27 Nos.
  All presses equipped with Induction Heaters.
 
     
 
Software Strength :
Software (CAD/CAM)
Unigraphics NX3
CATIA V5
Ideas NX2
Delcam
Solid works
Software (CAE)
Super Forge V5
 
     
 
Tool & Die Making :
  EQUIPMENT QUANTITY
Vertical Machining Centers 20 Nos.
CNC Turning Machine 02 Nos.
EDM 05 Nos.
Wire Cut 04 Nos.
Engraving Machine 01 No.
Lathe Machines 02 Nos.
Milling Machines 02 Nos.
Surface Grinders 02 Nos.
Cylinderical Grinder 01 No.
Tool & Cutter Grinder 01 No.
Drill Machine 01 No.
 
     
 
Other Facilities :
  EQUIPMENT QUANTITY
Sealed Quench Furnace (Ipsen, Germany) 12 Nos.
Liquid Nitriding 02 Nos.
Induction Hardening Machines 15 Nos.
Tempering Furnaces 04 Nos.
Normalizing Furnaces 03 Nos.
Tool Steel Hardening & Tempering Furnace 03 Nos.
Powder Coating Plant with Automation 01 No.
Spherodizing Annealing 01 No.
Bonderizing (for Cold Forging) 01 No.
Continuous hardening &Tempering Furnace Line 02 Nos.
 
     
 
Inspection & Testing Facilities :
  EQUIPMENT
Spectrometer (Leco, USA)
CMM (zessis)
Image Analyzer
CE Meter
Universal Testing Machine
Ultrasonic Testing Machine
Magnetic Crack Detection
TalyRound Roundness Tester
Perthometer
Cam Profile Tester
Temperature Pyrometer
Impact Testing Machine
 
     
 
Capacities :
  Forging Capacity/Month:
3 Million Parts (60 gm. to 14 Kg.)
  Casting Capacity/Month:
500 Tonnes (300 gm. to 5 Kg.)
 
 
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  Casting ::  
 

Casting Plant of Bajaj Motors Ltd. established in 2006,at Bhora Kalan, Binola Industrial area, Gurgaon, India spread over an area of 6 acres with backward integration.

This unit is in production since March 2006.

The specialization of Bajaj Motors Casting Plant is Shell Moulding and Green Sand casting .

 
 
 
     
     
 
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